QA/QC IN MECHANICAL ENGINEERING

QA/QC IN MECHANICAL ENGINEERING : According to current Industrial requirements all Engineers should be multi talented and specialized in at least 2 or more specific technical areas. Though Engineering topics are vast and wide, fresh Engineering graduates may not be able to stick up to the mark of present industrial requirements as above said. To bridge this gap Fresh Engineers need to be trained and certified in Specialization Certification Program and enrich their knowledge equivalent to an Engineer having Minimum 3 year’s industrial active experience. Now days, Specialization Certification Programs are considered as a mandatory requirement in almost all industries.

  • Role and responsibility of QC Inspector
  • Codes, standards and specifications
  • Welding process
  • Welding variables and consumables
  • Welding joint preparations
  • Preparations of WPS, PQR , WQT, ITP
  • Detailed study of ASME  BPVC sections
  • Basic and introduction to CSWIP 3.1
  • Hydro test procedure and test pack
  • Pre commissioning

   

Areas covered 

  • NDT LEVEL -II
  • PIPING & PIPELINE ENGINEERING
  • WELDING INSPECTION

 

NON DESTRUCTIVE TEST (NDT LEVEL – II )

NDT :- It is a techniques used in science and industry to evaluate the properties & imperfections of material, component or weld. NDT is commonly used in forensic engineering , mechanical engineering, petroleum engineering , electrical engineering , civil engineering , system engineering , aeronautical engineering , medicine and art .

Field Study

  • Introduction to NDT
  • Visual testing (VT)
  • Liquid Penetrate testing(PT)
  • Ultrasonic testing (UT)
  • Magnetic Particle  testing (MT)
  • Radio Graphic testing film
  • Interpretation (RTFI)

 

PIPING & PIPELINE ENGINEERING 

Within industry, piping is a system of pipes used to convey fluid (liquid and gases) from one location to another. The engineering discipline of piping design studies the efficient transport of fluid. Industrial process piping (and accompanying in-line components) can be manufactured from wood, fiberglass, glass,steel, aluminium, plastic, copper, and concrete. The in-line components, known as fittings, valves, and other devices, typically sense and control the pressure, flow rate and temperature  of the transmitted fluid, and usually are included in the field of Piping Design (or Piping Engineering). Piping systems are documented in piping and instrumentation diagram (P&IDs).

Field Study

  • Introduction to piping and pipeline engineering
  • piping codes and standards
  • basics of piping designing
  • pipe routing
  • material specifications
  • Pipe fitting and applications
  • Pipe supports and GAD
  • Study of P&ID  and isometric drawing
  • Fabrication and Erection methods
  • Pressure testing
  • Pipe coating, PWHT
  • Documentation and billing

 

WELDING INSPECTION

Welding is a fabrication or sculptural process  that joins materials, usually metals or thermoplastics, by causing fusion, which is distinct from lower temperature metal-joining techniques such as brazing and soldering, which do not melt the base metal. In addition to melting the base metal, a filler material is typically added to the joint to form a pool of molten material (the weld pool) that cools to form a joint that is usually stronger than the base material. pressure may also be used in conjunction with heat, or by itself, to produce a weld.

Field Study

  • Types of Welding
  • ASME BPVC section IX ( Welding and Brazing Qualification)
  • Visual inspections
  • Usage of different gauges
  • Document vitrification
  • Pre heating and post weld heat treatment
  • Welding consumables
  • Specifications welding positions